Automated Wood Door Hardware Production Line

Our advanced Door Leaf Hardware Processing Line is engineered to automate and streamline the machining of all essential hardware recesses and holes on door leaves in a single, efficient operation. This versatile production line expertly handles lock holes, hinge recesses, top/bottom holes, roller grooves, closer holes, and paint holes. Comprising three dedicated machines, it ensures complete processing coverage: the first machine works on lock holes and top-edge features, the second addresses lock holes from the vertical plane and bottom-edge holes, and the powerful third machine is exclusively for hinge recesses, utilizing three synchronized machining heads for unparalleled speed and efficiency in this critical operation.

Designed with maximum flexibility in mind, this hardware machining line can be configured as a complete, interconnected production cell or each unit can operate independently as a stand-alone machine. This adaptability allows manufacturers to scale their operations according to demand, making it an ideal solution for both high-volume production runs and smaller, customized orders. The system's inherent flexibility provides a significant competitive advantage, enabling quick changeovers and handling a diverse product mix without compromising on productivity.

Key Features & Advantages:

• Complete Processing Solution: Capable of machining all necessary hardware holes and recesses on a door leaf, including locks, hinges, rollers, and closers.

• High-Efficiency Hinge Machining: The dedicated 3-head machine for hinges performs simultaneous machining, drastically reducing cycle times and boosting overall output.

• Flexible Production Line: Can be deployed as a fully integrated production line or as individual single machines, offering exceptional adaptability to your factory floor and production needs.

• Superior Accuracy: Utilizes the material's upper surface as the consistent datum level for all machining operations, effectively eliminating errors caused by variations in door leaf thickness.

• Aesthetic Finish: Equipped with specialized explosion-proof milling cutters for hinge recesses, ensuring clean, precise, and visually perfect installation results.

Technical Parameters:

Frequently Asked Questions (FAQ):

• Q: Can this line process all the hardware for a standard door leaf?

  • A: Yes, this integrated line is specifically designed to machine all common  hardware holes and recesses, including those for locks, hinges, overhead rollers, bottom rollers, door closers, and paintholes.

• Q: What makes the hinge machining so efficient?

  • A: The hinge machining station features three independent machining heads that operate concurrently on a single door leaf, allowing for the hinge recesses to be completed in a fraction of the time required by single-head machines.

• Q: Is it possible to buy just one machine instead of the whole line?

  • A: Absolutely. The system is designed for maximum flexibility. Each of the three machines can be purchased and used as a stand-alone unit to suit specific workshop requirements or budget constraints.